Whipple 502 Magnum Installation Guide

Whipple Charger Installations Instructions for Mercury 454/502 Magnum Engines Whipple Superchargers 93’-01’ 454/502 Magnum Installation Instructions

Whipple Charger Installations Instructions for Mercury 454/502 Magnum Engines  (VBELT) Remove mechanical fuel pump from sea pump assembly and insta

Whipple Charger Installations Instructions for Mercury 454/502 Magnum Engines  Â NOTE. Mark and cut the intake gaskets to clear the galley pan moun

Whipple Charger Installations Instructions for Mercury 454/502 Magnum Engines not, you may have to file one of the openings, contact Whipple first. 

Whipple Charger Installations Instructions for Mercury 454/502 Magnum Engines  (SERP) Install the Whipple dual serpentine crank pulley on the facto

Whipple Charger Installations Instructions for Mercury 454/502 Magnum Engines bolts, snug the collar locking bolt and the collar to plate bolts. 

Whipple Charger Installations Instructions for Mercury 454/502 Magnum Engines Electric FuelPumpInlet From TankInjector Fuel RailFuelCoolerINOUTOUTINF

Whipple Charger Installations Instructions for Mercury 454/502 Magnum Engines fuel fittings.  Install the supplied (2) –10AN flow to –6AN flare fitt

Whipple Charger Installations Instructions for Mercury 454/502 Magnum Engines  Remove factory fuel lines and fittings from stock fuel filter except

Whipple Charger Installations Instructions for Mercury 454/502 Magnum Engines  Manufacture fuel line utilizing 3/8” ID hose from the port side fuel

Whipple Charger Installations Instructions for Mercury 454/502 Magnum Engines FactoryPowersteeringcooler90 DegreeSupplied HoseCut SuppliedHose to fi

Whipple Charger Installations Instructions for Mercury 454/502 Magnum Engines MUST KNOW INFORMATION!! -EVERYBODY READ!!- WATER FLOW – WATER FLOW – W

Whipple Charger Installations Instructions for Mercury 454/502 Magnum Engines inlet and secure with #10 hose clamps.  Install 5/8” ID hose from sta

Whipple Charger Installations Instructions for Mercury 454/502 Magnum Engines Power SteeringPulley Or IdlerSeaPumpAlternatorAdjustingSet ScrewCrank P

Whipple Charger Installations Instructions for Mercury 454/502 Magnum Engines WHIPPLE SC OIL LEVEL Fill to center of oil sight glass. 5.8 fl/oz. or 1

Whipple Charger Installations Instructions for Mercury 454/502 Magnum Engines  Some may need to separate the supercharger from the intercooler hous

Whipple Charger Installations Instructions for Mercury 454/502 Magnum Engines RedOrangeGrayBlack+-10 or 12 gaGround toBatteryFactoryWiresABStockConne

Whipple Charger Installations Instructions for Mercury 454/502 Magnum Engines 28. Throttle linkage installation: (See figure 8)  Install factory

Whipple Charger Installations Instructions for Mercury 454/502 Magnum Engines to 1/8” pipe fitting on adjustable regulator.  Prime fuel system so t

Whipple Charger Installations Instructions for Mercury 454/502 Magnum Engines screw on regulator (clockwise for more pressure, counter clockwise for

Whipple Charger Installations Instructions for Mercury 454/502 Magnum Engines nut after adjustment. Engines that idle to low:  This means either t

Whipple Charger Installations Instructions for Mercury 454/502 Magnum Engines empty and fill with 91 or higher. 2. With the thermostat removed, und

Whipple Charger Installations Instructions for Mercury 454/502 Magnum Engines WHIPPLE CHARGER INSTALLATION INSTRUCTIONS 454/502 MAGNUM MPI STAGE 1 T

Whipple Charger Installations Instructions for Mercury 454/502 Magnum Engines 7. Do not tee the vacuum/boost line feeding the Map sensor, use the ot

Whipple Charger Installations Instructions for Mercury 454/502 Magnum Engines 454/502 MagnumTBI_A1R9 31

Whipple Charger Installations Instructions for Mercury 454/502 Magnum Engines 454/502 MagnumTBI_A1R9 32

Whipple Charger Installations Instructions for Mercury 454/502 Magnum Engines 454/502 MagnumTBI_A1R9 33

Whipple Charger Installations Instructions for Mercury 454/502 Magnum Engines 454/502 MagnumTBI_A1R9 34

Whipple Charger Installations Instructions for Mercury 454/502 Magnum Engines MEFI4 DIAGNOSTIC INFORMATION ONLY MEFI4 PIN CONFIGURATION J1 CONNECTOR

Whipple Charger Installations Instructions for Mercury 454/502 Magnum Engines FUEL PUMP RELAY Pin Description Color Connector Pin 30 12V

Whipple Charger Installations Instructions for Mercury 454/502 Magnum Engines 1468141516171819202122232425262728293031321357932111210Distributor ref

Whipple Charger Installations Instructions for Mercury 454/502 Magnum Engines 454/502 MagnumTBI_A1R9 38

Whipple Charger Installations Instructions for Mercury 454/502 Magnum Engines 454/502 MagnumTBI_A1R9 39

Whipple Charger Installations Instructions for Mercury 454/502 Magnum Engines YOU MUST SEND YOUR ECU IN FOR REPROGRAMMING TO WORK WITH THE WHIPPLE SU

Whipple Charger Installations Instructions for Mercury 454/502 Magnum Engines 454/502 MagnumTBI_A1R9 40

Whipple Charger Installations Instructions for Mercury 454/502 Magnum Engines 454/502 MagnumTBI_A1R9 41

Whipple Charger Installations Instructions for Mercury 454/502 Magnum Engines 454/502 MagnumTBI_A1R9 42

Whipple Charger Installations Instructions for Mercury 454/502 Magnum Engines 454/502 MagnumTBI_A1R9 43

Whipple Charger Installations Instructions for Mercury 454/502 Magnum Engines 454/502 MagnumTBI_A1R9 44

Whipple Charger Installations Instructions for Mercury 454/502 Magnum Engines 454/502 MagnumTBI_A1R9 45

Whipple Charger Installations Instructions for Mercury 454/502 Magnum Engines 454/502 MagnumTBI_A1R9 46

Whipple Charger Installations Instructions for Mercury 454/502 Magnum Engines 454/502 MagnumTBI_A1R9 47

Whipple Charger Installations Instructions for Mercury 454/502 Magnum Engines 2-BAR MAP SENSOR SCALE0.00.51.01.52.02.53.03.54.04.55.0203040506070809

Whipple Charger Installations Instructions for Mercury 454/502 Magnum Engines LIMITED WARRANTY All merchandise manufactured by Whipple Industries i

Whipple Charger Installations Instructions for Mercury 454/502 Magnum Engines SYSTEM PERFORMANCE INFORMATION A Mercruiser scanner is an electronic t

Whipple Charger Installations Instructions for Mercury 454/502 Magnum Engines LEADINGEDGETRAILINGEDGETRANSOMBOTTOM OF BOAT1.125".75".375&qu

Whipple Charger Installations Instructions for Mercury 454/502 Magnum Engines Thru hullfittingIntercooler out Intercooler inFuel cooler Oil coolerSea

Whipple Charger Installations Instructions for Mercury 454/502 Magnum Engines 3. Check cooling system water pressure. The cooling system must be

Whipple Charger Installations Instructions for Mercury 454/502 Magnum Engines SYMBOL KEY Throughout this installation guide you will see the fo

Whipple Charger Installations Instructions for Mercury 454/502 Magnum Engines Ì WARNING!! Used to indicate precautions that must be taken to avoid b

Whipple Charger Installations Instructions for Mercury 454/502 Magnum Engines  Remove stock throttle linkage and throttle body (throttle cable bolt